R-22 Refrigerant Leak? Here's What to Do | PV Heating & Air (2024)

By: Jason Peavey

October 5, 2022 3 min

Air Conditioning

Your heating and air system might contain a substance known to cause ozone depletion. Did you know that?

It’s called R-22 refrigerant, or “Freon,” and it was the most common refrigerant used in air conditioners and heat pumps before 2010. If you purchased a new HVAC system before 2010, you’re probably using R-22 refrigerant.

Systems manufactured after that year use a new type of refrigerant, R-410A, which doesn’t have the negative environmental impact of R-22.

The switch to R-410A isn’t due to industry altruism so much as necessity. Many years ago, the US EPA mandated a gradual phase-out of R-22 refrigerant. By 2020, it won’t be legal to buy or sell R-22 anymore. In the meantime (as in, now), it’s still possible to service systems that use R-22 with more R-22.

Unfortunately, servicing an R-22 system isn’t as straightforward as it might seem.

R-22 refrigerant is expensive.

And it’s getting more expensive every day.

Per the EPA mandate, HVAC manufacturers have stopped making R-22 systems altogether. There’s less demand for R-22 than in the past, so it’s getting scarcer. With increased scarcity comes higher prices. If you’re planning to buy R-22 today, prepare for sticker shock.

Nowadays, R-22 costs about four times as much per pound when compared with R-410A. As January 1, 2020, approaches, expect that gulf to widen further.

Oh, and you can’t service an R-22 system with R-410A. It would be like fueling a gasoline tank with diesel. The system would break down and quit running.

Here’s what to do if you’ve got a pre-2010 HVAC system

If you don’t have a refrigerant leak, there’s nothing to worry about! Not yet anyway. You can keep using your R-22 system.

But when the refrigerant does start to leak – a common occurrence with older systems – you’ll be faced with three choices:

  • Buy more R-22
  • Retrofit your R-22 system
  • Replace your system with a new one

Option 1 is expensive. And if the refrigerant leaks again, you’ll pay increasingly high prices for R-22 until January 1, 2020. After that date, your only choices will be to retrofit or replace the system the next time you leak.

Buying more R-22 for your system is like pouring money into an old, dilapidated car over and over again instead of just getting another one. Unless you have some special affection for your HVAC equipment, there’s no point.

And while there are R-22 replacement refrigerants out there, there’s no such thing as a true “drop-in” that provides normal system performance.

At PV Heating, Cooling & Plumbing, we only add R-22 replacements to leaky systems that we’re about to switch out. If the homeowner needs the system to run for a few days between now and the day we install a new one, an alternative “Freon” will suffice. But that’s the only time it makes sense to use it.

For a true retrofit, you have to hire a pro to swap out components inside your system, add refrigerant, and perform a variety of modifications. This sort of arrangement might be cost-effective at scale – like if you own an apartment complex with 50 HVAC systems – but it makes little sense for the typical homeowner.

For most R-22 leaks, most of the time, system replacement makes the most sense.

You probably don’t want to invest in aging HVAC equipment that depends on the integrity of a soon-to-be-obsolete chemical. In the event of a refrigerant leak, the best option is usually to replace the old R-22 system with a new R-410A system.

Your new system will also be a lot more efficient than the old one. And future refrigerant leaks? They won’t break the bank.

R-410A is affordable – and it’s here to stay.

Meet the Author

R-22 Refrigerant Leak? Here's What to Do | PV Heating & Air (2)

Jason Peavey

Owner

With over 15 years of experience in the HVAC industry, Jason Peavey, owner of PV Heating, Cooling, & Plumbing, shares insider HVAC tips you don't want to miss!

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FAQs

R-22 Refrigerant Leak? Here's What to Do | PV Heating & Air? ›

Here's what to do if you've got a pre-2010 HVAC system

What do I do if I have a refrigerant leak? ›

The short answer is: You should turn off your AC unit and unplug it from the power source. If the leak is small, you can try to repair it yourself using a sealant or tape. If the leak is larger, you'll need to call a professional for repairs. Once the leak has been repaired, have your AC unit serviced.

Is it worth replacing an R22 compressor? ›

You may just need some maintenance or redesign work. However, if the compressor has failed, especially on an older R22 air conditioner, it's often time to replace. The compressor is the heart of the system, and the investment to fix it may not be worth the cost.

What are the symptoms of a R22 leak? ›

Most Common Signs of a Freon Leak
  • Frozen Evaporator Coils. ...
  • Hissing or Gurgling Sounds Coming from the Air Conditioner. ...
  • The Air Conditioner Stops Producing Cool Air. ...
  • A Sudden Spike in Electricity Bills. ...
  • Elongated Cooling Cycles. ...
  • Increased Humidity. ...
  • The Air Smells Like Exhaust.
Nov 5, 2022

Do I have to replace my R22 air conditioner? ›

Since the HVAC industry phased out the use of R22 Freon in 2010, the coolant has become more expensive each year. You don't need to replace an old air conditioner that uses R22 if it's still working. But, you may need a new one if you have a coolant leak.

What are the rules for refrigerant leaks? ›

According to the guidelines, you have 30 days to repair a refrigerant leak once it is discovered. If you cannot get it repaired in that time, then you have to create and record a plan to get it fixed within 120 days.

What happens if refrigerant gas leaks? ›

So what are the potential dangers to humans in the event of a freon leak? Freon is dangerous when inhaled for a long time, with the first symptoms being similar to those of mild poisoning: dizziness, headaches, blurred vision, increased heart rate and the skin cyanosis.

How much does it cost to replace R-22 refrigerant? ›

Your HVAC specialist can snag R-22 for $50 to $80 per pound wholesale. However, when you call on a repair team to replace it, expect your bill to run from $90 to $150 per pound. It's important to note that a high-functioning HVAC system only requires a refill if something is wrong.

What is the most common replacement for R-22? ›

What's a safer alternative to R22? All air conditioners and cooling equipment currently being manufactured use hydro-fluorocarbon (HFC) refrigerants. R410A is the most common, but others include R134a, R407C and R407A.

What is the life expectancy of R-22 refrigerant? ›

AC Replacement

Replace your R-22 air conditioner or heat pump when the unit has reached the end of its lifespan. Systems using this refrigerant haven't been manufactured since 2009, so there's a chance that, based on the typical lifespan of AC units and heat pumps (15 years), you might need a new unit soon.

Can you stay in a house with a Freon leak? ›

One significant health risk is refrigerant poisoning. Inhaling Freon or other refrigerants, even in small amounts, can lead to headaches, dizziness, and nausea. Exposure to refrigerant fumes can quickly escalate to more severe health issues, such as loss of consciousness and even death.

What happens if you breathe in R22 freon? ›

Vapors are heavier than air and can cause suffocation by reducing oxygen available for breathing. Misuse or intentional inhalation abuse may cause death without warning symptoms, due to cardi- ac effects. Rapid evaporation of the product may cause frostbite.

What does leaking R22 smell like? ›

Toxic Freon Leaks

A freon leak will produce a smell between sweet and chloroform.

How much does it cost to convert R-22 to R-410A? ›

The cost to convert a central air conditioner from R-22 to R-410A can range anywhere from $2,000 to over $4,500 in the New Jersey area. The bottom line? If your AC unit is 8+ years old, it's usually not worth the cost to convert and you should just replace the entire R-22 unit with an R-410A unit.

What year did they stop making R-22 AC units? ›

On January 1, 2020, the U.S. Environmental Protection Agency (EPA) banned the production and import of R-22 because of its particularly harmful impact on the ozone layer when released into the air. In 2010, the U.S. stopped the sale of new air conditioning units that use R-22.

What is the new refrigerant to replace R-22? ›

Freon™ MO29 (R-422D) refrigerant is a low-toxicity, non-ozone depleting hydrofluorocarbon (HFC) replacement for R-22.

Is a refrigerant leak an emergency? ›

Many property owners ask themselves, “Are refrigerant leaks dangerous?” HVAC technicians treat refrigerant leaks as emergencies because inhaling Freon can cause severe health issues. The short-term symptoms of refrigerant exposure often include: Trouble breathing. Nausea and vomiting.

Can I stay in my house with a refrigerant leak? ›

If you suspect that there's a refrigerant leak, the first thing you should do is turn off your HVAC system. This will prevent further damage and give you time to assess the situation. Once you've done this, you'll want to evacuate the area as soon as possible.

Who do I call if my refrigerant is leaking? ›

An HVAC technician will be able to identify symptoms of a leak and be able to do repairs before it turns into a bigger issue.

How much does it cost to fix a refrigerant leak? ›

The type of leak you have coming from your AC unit can mean the difference between paying $125 and paying $1,500. Repairing a Freon or refrigerant leak costs between $250 and $1,550 on average, while water leaks cost between $125 and $325.

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